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Introduction
You will
be hard pressed to find a better machine shop than Nelson
Engineering, Inc. Our highly skilled workforce, modern equipment
and progressive business model means no job is too large or
complex for us to handle. We pride ourselves on our ability
to coordinate many vendors and tasks in order to fulfill your
order. Below you will find out about our specific capabilities
and will better be able to see how we can serve you.
Capabilities
overview
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Max
Part Size
L x W x H
|
| Horizontal
Machining |
24"
x 24" x 22" |
| Vertical
Mills |
60"
x 26" x 26" |
| Lathes |
22"
x 60" between centers |
| Gear
Grinding |
13"OD
x 28.3" x 7" Face |
| Gear
Hobbing |
16"
OD x 18" x 12" Face |
Turning
Long
Tube and Shaft Machining
We have
specialized CNC lathes for making tube and shaft like parts.
Tubes require specialized equipment for accurate manufacturing
since they have open ends that make it impossible to use
centers. This is why Nelson Engineerings incorporates
a steady rest when turning precision tubes. The steady rest,
a programmable three bearing "claw", clamps around
the end of the tube and holds the part concentric while
the part is machined. What makes this type of equipment
unique is that it requires a large capital investment of
a dual turret lathe. For machining long shafts our lathes
have programmable centers for quick and accurate manufacturing
of long parts. These centers allow consistent pressure to
be applied on the part and automatically release with the
push of a button as compared to mechanically releasing the
part with a wrench.
Large
Diameter Turned Parts

Large
diameters up to 22" are easily handled on our Femco
wheel lathe. This lathe is specially designed for large
diameters that require a lot of material removal, up to
.5" on just one pass! For even larger material removal
rates on large parts our Mori Seiki ZL-35 lathe with two
turrets can get the job done in half the time.
High
Speed Material Removal (HSM)

But
our two newest Mori Seiki lathes set a whole new level of
performance. With two spindles and two turrets one half
of the turned part can be machined while the other half
is also being machined, all at the same time. This machine
is literally like two machines in one. With the robotic
arm and bar feeder this machine can run unmanned day and
night. Another addition to our lineup is our Mori Seiki
ZL-35 which also incorporates two turrets so your parts
get made in half the time.
Combination
Lathe/Mill Parts
Almost
all parts that Nelson Engineering makes have lathe and mill
work on them. We understand that lathe work done at the
beginning of the manufacturing process can have a huge impact
on the quality of mill work done towards the end and vice
versa. You can be assured that our rigorous planning takes
the complexities of combination parts into account.
Vertical
and Horizontal Machining

Horizontal
Machining Centers and High Volume Manufacturing
Nelson
Engineering, Inc. boasts three horizontal machining centers
for your complex and high volume production runs. All of
our horizontals are state of the art but our Mori Seiki
and Toyoda truly set the standard for speed, ruggedness
and accuracy. Our Mori Seiki features three pallets for
parts that may have quick cycle times and very high volumes.
Our Toyoda is our most rugged machine and is especially
proficient at taking deep cuts into tough steels, super-alloys
and titanium. If you have complex parts that need to be
attacked from multiple angles or a high volume production
run, our two shifts can go thru your order in record time.
Vertical
Machining Centers
Our
vertical machining centers are the work horses of our milling
department which is why we only by the best equipment. Each
of our 5 MoriSeikis truly set the standard for reliability,
performance, and speed. We can remove material at 800 inches
per minute at very high spindle speeds which translates
into parts that are made quickly and accurately.
Short
Production Runs
Nelson
Engineering, Inc. has a very flexible production system
which strives to shorten non-machining time to a minimum.
This translates into a quick turn around for your short
production runs.
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